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User-entered cutting-condition arithmetic

Milling cutting parameters

Inputs

Effective cutting diameter used for spindle-speed arithmetic.
User-selected surface cutting speed; this workspace does not recommend it.
Engaged cutter tooth count used for the stated feed relation.
User-selected feed per tooth; this workspace does not select it.
Stated engaged axial cut depth.
Stated engaged radial cut width.
User-entered material/process force coefficient; no lookup is used.
User-entered machine efficiency from 0 to 100 used only in the stated power arithmetic.

Results

Calculated spindle speed

400

Table feed rate

300

Feed per tooth

0.075

mm/tooth
Theoretical material removal rate

105

cm³/min
Specific-force power estimateP

3.9375

n = 1000vc/(πDc); vf = fz·z·n; MRR = ap·ae·vf/1000; Pc = ap·ae·vf·Kc/(60·10⁶·η)

A first-pass number, not a code check, certification, or approval. Read the method and its limits below. What this is and is not.

Nearby: Milling removal rate · Drilling speed & time · Turning material removal · Sheet-metal bend development

Method

Formula, when it applies, and when it does not

Calculate spindle speed, table feed, chip load, theoretical removal rate, and specific-force power from milling conditions.

n = 1000vc/(πDc); vf = fz·z·n; MRR = ap·ae·vf/1000; Pc = ap·ae·vf·Kc/(60·10⁶·η)

When

  • Face-milling arithmetic
  • Constant engagement
  • Inputs user-selected
  • Theoretical process values

Don’t

  • This is face-milling reference arithmetic using user-entered cutting conditions, specific force, and efficiency. It excludes selection of speed/feed/tool/material parameters, tooth engagement variation, radial chip thinning, cutter geometry, runout, acceleration, spindle torque limits, rigidity, chatter, coolant, tool wear, fixture limits, thermal effects, surface quality, and process qualification.
KEYENCE face-milling formulas