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Spur/helical/belt/chain arithmetic

Ideal drive ratio & forces

Inputs

Select only the geometry label for the stated ideal-ratio arithmetic; no topology or component selection occurs.
Driver tooth count or compatible pitch-diameter measure used only in the ratio.
Driven tooth count or compatible pitch-diameter measure used only in the ratio.
Declared driver speed.
Declared driver torque.
User-entered overall efficiency from 0 to 100; this screen does not select it.
Driver pitch diameter for pitch-line speed and tangential-force arithmetic.
User-entered pressure angle for the elementary radial force decomposition.
Use zero for non-helical/belt/chain models; this screen reports an elementary axial-force component only.

Results

Driven / driver ratio

3

Ideal output speed

600

Output torque with stated efficiency

124.2

Driver pitch-line speed

7.5398

Driver tangential force

1,125

Elementary radial force component

409.47

Elementary axial force component

301.44

i = N2/N1; n2 = n1/i; T2 = T1·i·η; v = πd1n1/60; Ft = 2T1/d1

A first-pass number, not a code check, certification, or approval. Read the method and its limits below. What this is and is not.

Nearby: Axial response · Beam deflection & reactions · Elastic stability · Solid-shaft torsion

Method

Formula, when it applies, and when it does not

Calculate a user-defined driven/driver ratio, output speed and torque, pitch-line speed, tangential force, and an elementary helical axial-force component.

i = N2/N1; n2 = n1/i; T2 = T1·i·η; v = πd1n1/60; Ft = 2T1/d1

When

  • User-declared driver/driven geometry
  • Ideal ratio
  • User-entered efficiency
  • Simple helical force decomposition

Don’t

  • This is an ideal user-declared drive-ratio screen. It uses a simple pitch-circle tangential-force relation and an elementary pressure/helix-angle force decomposition; axial force is reported only for the declared helical option. It excludes component selection, planetary topology, gear tooth strength, mesh stiffness, backlash, lubrication, heat, durability, manufacturing quality, belt/chain tension, vibration, dynamic load factors, bearing reactions, and system validation.

Shigley's Mechanical Engineering Design