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Nominal torque-transfer screen

Parallel key / keyway stress

Inputs

Nominal shaft diameter at the key engagement.
Known steady torque applied to the single keyed connection.
Nominal rectangular key width at the shear plane.
Nominal rectangular key height; half height is used in the simplified bearing area.
Fully engaged key length under the stated direct-load model.

Results

Shaft tangential force

10,000

Nominal key shear stressτ

16.667

Nominal key bearing stressσb

50

Ft = 2T/D; τkey = Ft/(wL); σbearing = Ft/[(h/2)L]

A first-pass number, not a code check, certification, or approval. Read the method and its limits below. What this is and is not.

Nearby: Axial response · Beam deflection & reactions · Elastic stability · Solid-shaft torsion

Method

Formula, when it applies, and when it does not

Calculate tangential force and nominal parallel-key shear and bearing stress from shaft, key, and torque geometry.

Ft = 2T/D; τkey = Ft/(wL); σbearing = Ft/[(h/2)L]

When

  • Single rectangular key
  • Full stated engagement
  • Nominal direct stress

Don’t

  • This is a single rectangular-key, steady-torque direct-stress screen. It excludes key/keyway standards selection, root stress concentration, shaft weakening, fit clearance, hub deformation, multiple keys, load sharing, assembly, fatigue, material allowables, lubrication, transients, and design approval.

Shigley's Mechanical Engineering Design — keys, pins and shaft connections